Carl's Jr./Hardee's Western Bacon Cheeseburger

Carl's Jr./Hardee's Western Bacon Cheeseburger
⏱️ cook time 15 minutes
🍽️ servings 4
⚡ Difficulty easy

intro

Juicy seared beef patty, crispy smoked bacon, melted American cheese, tangy hickory BBQ sauce, and crunchy onion rings on a toasted sesame bun—this spot-on Carl’s Jr./Hardee’s copycat is perfect for summer cookouts.

Ingredients

80/20 ground beef chuck 600g (1.3 lbs, divided into four 150g portions)
Thick-cut smoked bacon 8 strips (220g)
Sesame seed hamburger buns 4
American cheese slices 4
Frozen pre-breaded onion rings 8 pieces
Hickory-smoked BBQ sauce 240ml (1 cup)
Kosher salt 1 tsp
Coarse ground black pepper 1/2 tsp
Neutral canola oil 1 tbsp

Steps

1

Preheat Cooking Equipment

Preheat your oven to 220°C (425°F) with a rack in the middle position. Set the chrome wire rack inside the rimmed aluminum baking sheet and place it on the counter to the right of the stovetop for draining cooked items. Place the 12-inch seasoned carbon steel skillet on a stovetop burner over medium heat, preheating for 3 minutes until a flick of cold water beads and skitters across the pan surface immediately.

Step 1
step1:Preheat Cooking Equipment
2

Cook Crispy Bacon

Arrange the 8 bacon strips in a single layer in the preheated skillet, working in two batches if needed to avoid overcrowding (overcrowding leads to steamed, not crispy, bacon). Cook for 4-5 minutes per side, using the stainless steel tongs to flip strips once the edges turn deep golden brown and fat renders freely. Transfer cooked bacon to the wire rack to drain excess grease; finished bacon should be crisp but not brittle, with no soft, rubbery white fat remaining.

Step 2
step2:Cook Crispy Bacon
Step 2
step2:Cook Crispy Bacon
3

Bake Crisp Onion Rings

While bacon cooks, arrange the 8 frozen breaded onion rings in a single layer on the empty section of the wire rack. Bake for 10-12 minutes at 220°C (425°F), using tongs to flip each ring once at the 6-minute mark, until the breading is deep golden brown and crunchy with no pale, soft undercooked spots. Remove from the oven and leave on the wire rack to stay crisp while cooking the beef patties.

Step 3
step3:Bake Crisp Onion Rings
4

Form Seasoned Patties

Divide the ground chuck into four equal 150g (5.3oz) portions. Gently form each portion into a 10cm (4-inch) wide patty, roughly 1.25cm (1/2-inch) thick, taking care not to overwork or tightly pack the meat (over-packing creates tough, dense burgers). Use your thumb to press a 1.25cm (1/2-inch) deep dimple in the center of each patty to prevent bulging during cooking. Season both sides of every patty evenly with the kosher salt and coarse black pepper.

Step 4
step4:Form Seasoned Patties
Step 4
step4:Form Seasoned Patties
5

Sear Cheese-Topped Patties

Leave 1 tbsp of rendered bacon grease in the skillet, pouring off any excess for other uses if desired. Increase stovetop heat to medium-high. Place the seasoned patties dimple-side up in the skillet, working in two batches if needed to avoid crowding. Cook for 3 minutes without moving, until the bottom edge develops a dark, caramelized mahogany crust. Use the small offset spatula to flip each patty, then immediately top each with one slice of American cheese. Cook for an additional 2-3 minutes for medium doneness, verifying an internal temperature of 71°C (160°F) with the instant-read thermometer, until the cheese is fully melted and bubbling slightly at the patty edges. Transfer cooked patties to the empty section of the wire rack to rest for 1 minute.

Step 5
step5:Sear Cheese-Topped Patties
Step 5
step5:Sear Cheese-Topped Patties
6

Toast Sesame Buns

Reduce skillet heat to medium-low. Place the split sesame seed buns cut-side down in the remaining bacon grease in the skillet. Toast for 45-60 seconds, pressing gently with the offset spatula, until the cut surface is light golden brown and slightly crisp, with no dark burnt spots. Remove toasted buns from the skillet and set on the counter near the plate for assembly.

Step 6
step6:Toast Sesame Buns
7

Stack Burger Layers

Set one toasted bottom bun on the matte off-white ceramic dinner plate. Spread 1 tbsp of hickory BBQ sauce evenly across the cut surface of the bottom bun. Place one cheese-topped beef patty on the sauced bun, then layer two strips of crispy bacon across the patty in a crisscross pattern. Stack two crispy onion rings on top of the bacon. Spread an additional 1 tbsp of BBQ sauce on the cut surface of the top bun, then place the top bun sauce-side down on the onion rings, pressing gently to set the layers. Repeat assembly for the remaining three burgers.

Step 7
step7:Stack Burger Layers
Step 7
step7:Stack Burger Layers

Tips

1.Stick to 80/20 ground chuck and avoid overworking the meat: The 20% fat content renders as the patties sear to create the juicy, drippy texture of the original fast-food burger, while over-packing the meat leads to dense, tough patties instead of the tender, loose crumble of the restaurant version.
2.Drain bacon and onion rings on a wire rack instead of paper towels: Elevating these crispy items allows air to circulate around all sides, preventing the sogginess that happens when fried foods sit on absorbent paper and steam from trapped moisture. This keeps bacon crisp and onion rings crunchy through every bite.
3.Always press a shallow dimple in the center of raw patties: As beef cooks, muscle fibers contract and cause the patty to bulge upward in the middle; the dimple compensates for this shrinkage, keeping patties flat and even so toppings stay stacked instead of sliding off the finished burger.

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Carl's Jr./Hardee's Western Bacon Cheeseburger:Frequently Asked Questions

1.Why does the recipe call for 80/20 ground beef chuck specifically? ▾
That 80/20 lean-to-fat ratio is non-negotiable for juicy, flavorful patties that match the original. Leaner beef will cook up dry and bland, while higher fat blends cause excessive grease and grill flare-ups. Shape patties ¼-inch wider than your buns, since they’ll shrink slightly as they sear to a perfect crust.
2.Can I use thin-cut bacon instead of thick-cut smoked bacon? ▾
Thick-cut smoked bacon is ideal to match Carl’s Jr.’s hearty, meaty bacon texture. Thin-cut bacon cooks too fast, turns overly crumbly, and gets lost under the other toppings. If that’s all you have, use 1.5x the number of slices and pull it from heat a minute early to keep a slight, satisfying chew.
3.Do I have to use frozen pre-breaded onion rings, or can I make homemade? ▾
Frozen pre-breaded rings nail that exact fast-food crunch with zero extra work, but homemade works too! Just make sure homemade rings are thick-cut, double-breaded, and fried extra crispy so they don’t turn soggy under sauce. Cook frozen rings right before assembling for the best, snappiest texture.
4.What style of hickory BBQ sauce tastes closest to the original restaurant version? ▾
Reach for a sweet, tangy, mild hickory BBQ sauce without extra heat or bold add-ins—classic national brands like Sweet Baby Ray’s Hickory or Kraft Original Hickory work perfectly. Skip vinegar-heavy Carolina-style, spicy, or artisanal smoked sauces, as those will throw off the familiar, balanced original flavor.
5.How do I keep the onion rings from getting soggy on the assembled burger? ▾
A couple easy tricks prevent sogginess! First, cook rings until deeply golden and crispy, then drain them on a wire rack (not paper towels) for 1 minute to avoid trapped steam. Second, spread BBQ sauce on the buns instead of pouring it directly on the rings to cut down on direct moisture contact.
6.Can I cook these burgers on an outdoor grill instead of a stovetop? ▾
Absolutely—outdoor grills are ideal for that summer cookout vibe the recipe is made for! Preheat your grill to high, oil the grates well to prevent sticking, and cook patties 3 to 4 minutes per side for medium doneness. Never press down on patties as they cook, since that squeezes out all the juicy, flavorful fat.
7.Why do I need to toast the sesame seed buns, and what’s the best method? ▾
Toasting adds a warm, nutty depth of flavor, and creates a thin moisture barrier on the cut bun surface so it doesn’t get soggy from patty juices or sauce. The easiest method is to slather cut sides with a tiny bit of butter, then toast face-down on a hot skillet or grill for 30 seconds until light golden.
8.Can I swap American cheese for a different cheese variety? ▾
American cheese is the best pick for that classic, gooey, melty fast-food texture that sticks perfectly to the hot patty, just like the original. If you absolutely need a swap, use a mild, fast-melting option like mild cheddar or Colby Jack, but know it won’t have that same nostalgic, creamy pull.
9.What’s the right layering order to keep the burger structurally sound for every bite? ▾
Stick to this order for zero sogginess and balanced flavor: bottom toasted bun, thin spread of BBQ sauce, beef patty with melted cheese, 2 strips of bacon, 2 to 3 crispy onion rings, a final light drizzle of BBQ sauce, then the top toasted bun. This keeps wet ingredients from soaking into crispy components.
10.Can I prep recipe components ahead of time for a cookout or party? ▾
You can knock out a few prep steps 24 hours early to save time: shape your beef patties and store them covered in the fridge, and cook bacon fully to reheat in the oven right before serving. Skip pre-cooking onion rings or toasting buns, though—those taste best and stay crispiest made fresh right before assembly.

Comments (13)

3 days ago

Game changer! I’ve been craving a Western Bacon Cheeseburger ever since our local Hardee’s closed down last year. Followed the recipe exactly, used hickory smoked BBQ sauce just like it said, and it tasted identical. Way cheaper than driving 40 minutes to the next closest location too! Already added this to our weekly meal rotation.

1 week ago

Made these for my guy’s game night watch party last weekend and they were a total hit! I prepped the onion rings ahead of time so assembly was super quick once everyone showed up. Only change I made was adding a little extra pepper jack cheese for a kick, SO good. Will definitely be making these again for our next potluck.

5 days ago

Super easy recipe, cook time is spot on 15 minutes if you have your patties pre-made. I used frozen pre-formed beef patties from the grocery store on a busy weeknight and it still turned out amazing. My kids loved it so much they asked if we can have “that cowboy burger” every Friday now.

2 weeks ago

Pretty good copycat! The only reason I’m not giving 5 stars is I think the original has a slightly sweeter BBQ sauce, so next time I’ll mix a little brown sugar into my regular hickory sauce. Otherwise, the crispy bacon and onion ring combo was perfect, way less greasy than the fast food version tbh.

30 minutes ago

Wait, can I make these on a regular indoor grill pan if it’s pouring rain outside and I don’t want to fire up the propane grill? I’ve got all the ingredients already but don’t want to mess up the texture of the patties!

5 minutes ago

Great question! A grill pan works totally fine for this recipe — just heat it to medium-high before adding your patties, and you’ll still get that nice charred edge just like an outdoor grill. You can even use a regular cast iron skillet if you don’t have a grill pan, no problem at all!

yesterday

I made these last night for dinner and my husband said it’s better than the actual Carl’s Jr version! I used thick cut applewood smoked bacon instead of regular and that might’ve been the secret move. 10/10 no notes.

2 hours ago

Oh the applewood bacon swap is genius! I used regular thin cut last time and it was good but I bet thick cut adds that perfect extra crunch, gonna try that next time I make these.

2 days ago

Has anyone tried making these with turkey patties instead of beef? I’m trying to cut back on red meat but I’m obsessed with this burger and don’t want to lose that classic flavor.

yesterday

Turkey patties work great here! I recommend adding a tiny splash of Worcestershire sauce and a pinch of smoked paprika to your turkey meat before forming patties to give it that deeper, savory flavor that mimics beef really well. Just make sure your patties are cooked to 165°F internal temp and you’re good to go!

5 minutes ago

Bro I ate so many of these after late night college study sessions back in SoCal, I can’t believe I never thought to make them at home. Just picked up all the stuff from the grocery store, gonna whip these up for my roommates tonight. Fingers crossed they turn out right!

just now

You’re gonna love them! I made them for my roommates last week and we all agreed it tasted exactly like the 2am post-bar run burgers we used to get. Don’t skip the crispy onion rings, that’s non-negotiable.

1 week ago

Meal prepped a batch of these patties for the week, how long do you think they’ll stay good in the fridge if I keep them tightly wrapped? I don’t want them to go bad before I get to use them for quick lunches!

5 days ago

Great meal prep move! Uncooked formed patties will stay good for up to 3 days tightly wrapped in the fridge, or you can freeze them for up to 3 months if you want to keep them longer. If you already cooked the patties, they’ll last 3-4 days in an airtight container in the fridge.

2 weeks ago

Just made these for Father’s Day and my dad said it’s the best burger he’s ever had, period. We did ours on the charcoal grill and added a little extra BBQ sauce on the bun, absolute perfection. Worth every single calorie.

1 week ago

The charcoal grill touch sounds chef’s kiss! I did mine on a gas grill last time and it was good but I bet charcoal adds that perfect smoky flavor that matches the fast food version even better. Gonna steal that idea for our next cookout.

5 days ago

So glad you and your dad loved them! Charcoal grilling is such a great call for that extra smoky depth, that’s such a smart upgrade. We’ll have to add that tip as a variation in the recipe notes soon!

3 days ago

Taste was spot on but my onion rings got a little soggy when I stacked the burger, any tips for keeping them crispy? I used frozen onion rings and baked them per the bag instructions, maybe I needed to cook them a little longer?

2 days ago

I had that problem the first time too! I started toasting my buns a little extra and putting the cheese between the patty and the onion rings, that creates a little barrier so the BBQ sauce doesn’t make the rings soggy. Game changer for me.

yesterday

Tim’s tip is perfect! I also recommend cooking your frozen onion rings 2-3 minutes longer than the package says for extra crisp, and letting them drain on a paper towel for a minute before assembling the burger so excess oil doesn’t make everything soggy. That should fix the issue next time!

2 days ago

OMG I cannot stop making these! I’ve made them three times in the last two weeks, my roommates are literally begging me to make them again this weekend. I never thought fast food copycat recipes could taste this authentic, I’m hooked.

yesterday

Same! I made them once for a date night and now my partner asks for them at least once a week. We even started making sliders with this recipe for parties, they disappear in like 10 minutes flat.

2 hours ago

The slider idea is genius! I’m hosting a backyard BBQ next month and was stressing about picking an easy, crowd-pleasing main dish. This is perfect, I know all my guests are gonna love them.

yesterday

First time making these I totally burned the bacon because I was too busy toasting the buns and getting the toppings out lmao. Even with slightly charred bacon it still slapped, can’t imagine how good it’ll be when I don’t mess up the bacon next time. 10/10 easy enough even for a cooking noob like me.

30 minutes ago

LMAO I did the exact same thing my first try! I now cook the bacon first and set it aside on a paper towel before I even start the patties, way easier to multitask that way. Don’t worry, even slightly burnt bacon on these is still chef’s kiss.

5 minutes ago

So glad you still enjoyed them even with the slightly charred bacon! Mia’s tip is perfect — cooking the bacon first while you prep your other toppings takes all the multitasking stress out of the recipe. You’ll nail it next time for sure!