Carl's Jr./Hardee's Western Bacon Cheeseburger
intro
Juicy seared beef patty, crispy smoked bacon, melted American cheese, tangy hickory BBQ sauce, and crunchy onion rings on a toasted sesame bun—this spot-on Carl’s Jr./Hardee’s copycat is perfect for summer cookouts.
Ingredients
Steps
Preheat Cooking Equipment
Preheat your oven to 220°C (425°F) with a rack in the middle position. Set the chrome wire rack inside the rimmed aluminum baking sheet and place it on the counter to the right of the stovetop for draining cooked items. Place the 12-inch seasoned carbon steel skillet on a stovetop burner over medium heat, preheating for 3 minutes until a flick of cold water beads and skitters across the pan surface immediately.
Cook Crispy Bacon
Arrange the 8 bacon strips in a single layer in the preheated skillet, working in two batches if needed to avoid overcrowding (overcrowding leads to steamed, not crispy, bacon). Cook for 4-5 minutes per side, using the stainless steel tongs to flip strips once the edges turn deep golden brown and fat renders freely. Transfer cooked bacon to the wire rack to drain excess grease; finished bacon should be crisp but not brittle, with no soft, rubbery white fat remaining.
Bake Crisp Onion Rings
While bacon cooks, arrange the 8 frozen breaded onion rings in a single layer on the empty section of the wire rack. Bake for 10-12 minutes at 220°C (425°F), using tongs to flip each ring once at the 6-minute mark, until the breading is deep golden brown and crunchy with no pale, soft undercooked spots. Remove from the oven and leave on the wire rack to stay crisp while cooking the beef patties.
Form Seasoned Patties
Divide the ground chuck into four equal 150g (5.3oz) portions. Gently form each portion into a 10cm (4-inch) wide patty, roughly 1.25cm (1/2-inch) thick, taking care not to overwork or tightly pack the meat (over-packing creates tough, dense burgers). Use your thumb to press a 1.25cm (1/2-inch) deep dimple in the center of each patty to prevent bulging during cooking. Season both sides of every patty evenly with the kosher salt and coarse black pepper.
Sear Cheese-Topped Patties
Leave 1 tbsp of rendered bacon grease in the skillet, pouring off any excess for other uses if desired. Increase stovetop heat to medium-high. Place the seasoned patties dimple-side up in the skillet, working in two batches if needed to avoid crowding. Cook for 3 minutes without moving, until the bottom edge develops a dark, caramelized mahogany crust. Use the small offset spatula to flip each patty, then immediately top each with one slice of American cheese. Cook for an additional 2-3 minutes for medium doneness, verifying an internal temperature of 71°C (160°F) with the instant-read thermometer, until the cheese is fully melted and bubbling slightly at the patty edges. Transfer cooked patties to the empty section of the wire rack to rest for 1 minute.
Toast Sesame Buns
Reduce skillet heat to medium-low. Place the split sesame seed buns cut-side down in the remaining bacon grease in the skillet. Toast for 45-60 seconds, pressing gently with the offset spatula, until the cut surface is light golden brown and slightly crisp, with no dark burnt spots. Remove toasted buns from the skillet and set on the counter near the plate for assembly.
Stack Burger Layers
Set one toasted bottom bun on the matte off-white ceramic dinner plate. Spread 1 tbsp of hickory BBQ sauce evenly across the cut surface of the bottom bun. Place one cheese-topped beef patty on the sauced bun, then layer two strips of crispy bacon across the patty in a crisscross pattern. Stack two crispy onion rings on top of the bacon. Spread an additional 1 tbsp of BBQ sauce on the cut surface of the top bun, then place the top bun sauce-side down on the onion rings, pressing gently to set the layers. Repeat assembly for the remaining three burgers.
Tips
2.Drain bacon and onion rings on a wire rack instead of paper towels: Elevating these crispy items allows air to circulate around all sides, preventing the sogginess that happens when fried foods sit on absorbent paper and steam from trapped moisture. This keeps bacon crisp and onion rings crunchy through every bite.
3.Always press a shallow dimple in the center of raw patties: As beef cooks, muscle fibers contract and cause the patty to bulge upward in the middle; the dimple compensates for this shrinkage, keeping patties flat and even so toppings stay stacked instead of sliding off the finished burger.

Game changer! I’ve been craving a Western Bacon Cheeseburger ever since our local Hardee’s closed down last year. Followed the recipe exactly, used hickory smoked BBQ sauce just like it said, and it tasted identical. Way cheaper than driving 40 minutes to the next closest location too! Already added this to our weekly meal rotation.
Made these for my guy’s game night watch party last weekend and they were a total hit! I prepped the onion rings ahead of time so assembly was super quick once everyone showed up. Only change I made was adding a little extra pepper jack cheese for a kick, SO good. Will definitely be making these again for our next potluck.
Super easy recipe, cook time is spot on 15 minutes if you have your patties pre-made. I used frozen pre-formed beef patties from the grocery store on a busy weeknight and it still turned out amazing. My kids loved it so much they asked if we can have “that cowboy burger” every Friday now.
Pretty good copycat! The only reason I’m not giving 5 stars is I think the original has a slightly sweeter BBQ sauce, so next time I’ll mix a little brown sugar into my regular hickory sauce. Otherwise, the crispy bacon and onion ring combo was perfect, way less greasy than the fast food version tbh.
Wait, can I make these on a regular indoor grill pan if it’s pouring rain outside and I don’t want to fire up the propane grill? I’ve got all the ingredients already but don’t want to mess up the texture of the patties!
I made these last night for dinner and my husband said it’s better than the actual Carl’s Jr version! I used thick cut applewood smoked bacon instead of regular and that might’ve been the secret move. 10/10 no notes.
Has anyone tried making these with turkey patties instead of beef? I’m trying to cut back on red meat but I’m obsessed with this burger and don’t want to lose that classic flavor.
Bro I ate so many of these after late night college study sessions back in SoCal, I can’t believe I never thought to make them at home. Just picked up all the stuff from the grocery store, gonna whip these up for my roommates tonight. Fingers crossed they turn out right!
Meal prepped a batch of these patties for the week, how long do you think they’ll stay good in the fridge if I keep them tightly wrapped? I don’t want them to go bad before I get to use them for quick lunches!
Just made these for Father’s Day and my dad said it’s the best burger he’s ever had, period. We did ours on the charcoal grill and added a little extra BBQ sauce on the bun, absolute perfection. Worth every single calorie.
Taste was spot on but my onion rings got a little soggy when I stacked the burger, any tips for keeping them crispy? I used frozen onion rings and baked them per the bag instructions, maybe I needed to cook them a little longer?
OMG I cannot stop making these! I’ve made them three times in the last two weeks, my roommates are literally begging me to make them again this weekend. I never thought fast food copycat recipes could taste this authentic, I’m hooked.
First time making these I totally burned the bacon because I was too busy toasting the buns and getting the toppings out lmao. Even with slightly charred bacon it still slapped, can’t imagine how good it’ll be when I don’t mess up the bacon next time. 10/10 easy enough even for a cooking noob like me.