BBQ Pork Sandwich

BBQ Pork Sandwich
⏱️ cook time 3 hours 25 minutes
🍽️ servings 4
⚡ Difficulty medium

intro

Tender, sauce-coated pulled pork piled on soft toasted buns with crisp coleslaw, the iconic smoky, tangy staple of Southern summer cookouts.

Ingredients

Boneless pork shoulder (Boston butt, trimmed of excess hard fat) 900 grams
Hickory-smoked BBQ sauce 240 ml (1 cup)
Soft brioche hamburger buns 4 units (approx 80g each)
Pre-dressed creamy coleslaw mix (shredded cabbage, carrot, and creamy dressing) 150 grams
Sweet paprika 2 tablespoons
Light brown sugar 1 tablespoon
Garlic powder 1 teaspoon
Onion powder 1 teaspoon
Smoked sea salt 1.5 teaspoons
Ground black pepper 0.5 teaspoon
Apple cider vinegar 60 ml (1/4 cup)
Unsalted butter, melted 28 grams (2 tablespoons)

Steps

1

Mix the pork rub

In a small bowl, combine 2 tablespoons sweet paprika, 1 tablespoon light brown sugar, 1 teaspoon garlic powder, 1 teaspoon onion powder, 1.5 teaspoons smoked sea salt, and 0.5 teaspoon ground black pepper. Stir until fully evenly mixed, breaking up any clumps of brown sugar with a fork. Pat the 900g pork shoulder completely dry with paper towels before applying the rub.

Step 1
step1:Mix the pork rub
2

Slow cook the pork

Rub the entire surface of the dried pork shoulder with all of the spice mix, pressing firmly to make sure the rub adheres to every side. Place the seasoned pork in a slow cooker, pour 60ml apple cider vinegar around the base of the pork (not directly on the rubbed surface to avoid washing off spices), cover, and cook on LOW heat for 3 hours, until the pork reaches an internal temperature of 90C (195F) and shreds easily with a fork.

Step 2
step2:Slow cook the pork
3

Shred the tender pork

Once cooked, use tongs to transfer the hot pork to a large cutting board. Let it rest for 10 minutes to allow juices to redistribute, then use two forks to pull the pork apart into thin, bite-sized shreds, discarding any remaining chunks of hard fat or connective tissue. Reserve 60ml (1/4 cup) of the cooking liquid from the slow cooker to moisten the pork.

Step 3
step3:Shred the tender pork
4

Toss with BBQ sauce

Return the shredded pork to the slow cooker (or a large mixing bowl), add 180ml (3/4 cup) of the hickory BBQ sauce and the reserved 60ml cooking liquid, and stir thoroughly until every shred of pork is evenly coated in sauce. Keep the pork warm on the slow cooker’s WARM setting while you prep the buns.

Step 4
step4:Toss with BBQ sauce
5

Toast the soft buns

Heat a large skillet over medium heat (175C/350F). Brush the cut inner sides of the 4 brioche buns with the 28g melted unsalted butter. Place the buns cut-side down on the hot skillet, and toast for 1 to 1.5 minutes until the cut surfaces are golden brown and slightly crisp, taking care not to burn them.

Step 5
step5:Toast the soft buns
6

Assemble the sandwiches

Spread 1 tablespoon of the remaining BBQ sauce on the toasted inner side of each top bun. Pile 1/4 of the sauced pulled pork (approx 180g per serving) onto each bottom bun, top the pork with 37.5g (about 1/3 cup) of the creamy coleslaw for a crisp, cool contrast, then place the top bun on the sandwich. Press down gently to hold the fillings in place, and serve immediately.

Step 6
step6:Assemble the sandwiches

Tips

1.If you do not own a slow cooker, you can cook the seasoned pork in a lidded Dutch oven at 150C (300F) for 2.5 hours until it reaches 90C (195F) internal temperature for easy shredding.
2.For deeper, authentic pit-style smoke flavor, add 1 teaspoon of hickory liquid smoke to the sauce when tossing the pork, or smoke the seasoned pork over hickory chips at 110C (225F) for 1 hour before slow cooking.
3.Add coleslaw only right before serving, as the moisture from the cabbage will soak into the toasted buns and make them soggy if the sandwiches sit for longer than 10 minutes.

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BBQ Pork Sandwich:Frequently Asked Questions

1.What cut of pork is best for this sandwich, and can I use a different cut if I can’t find Boston butt?
Boneless pork shoulder (aka Boston butt) is ideal here, thanks to its even marbling that breaks down during slow cooking to keep pork juicy and tender. You can substitute boneless pork loin in a pinch, but it’s much leaner, so cook it 20-25% faster and toss with extra BBQ sauce to avoid dry results. Trim thick hard fat caps first, but leave thin soft fat layers for flavor.
2.How do I get that signature smoky BBQ flavor if I don’t own a dedicated smoker?
You don’t need a fancy backyard smoker for that classic smoky taste! Add 1 teaspoon of hickory smoked salt or a tiny pinch of food-grade liquid hickory smoke to your sweet paprika pork rub. You can also tuck a foil packet of soaked hickory chips (poked with holes) on your gas or charcoal grill to cook pork over indirect low heat for that authentic smoke flavor.
3.Do I really need to toast the brioche buns, and what’s the easiest way to do it?
Absolutely—toasting creates a light crisp barrier that keeps soft brioche buns from getting soggy under sauced pork and creamy coleslaw. Spread a thin layer of softened butter on the cut bun sides, then lay them cut-side down on a hot griddle for 30 to 45 seconds until lightly golden. You can also broil them cut-side up for 10 to 15 seconds if you’re short on time.
4.How long do I need to cook the pork shoulder to get perfect pull-apart tenderness?
Cook your trimmed Boston butt low and slow at 225°F (for ovens or smokers) or 250°F (for slow cookers) until it hits an internal temperature of 200 to 205°F. That usually takes 1.5 to 2 hours per pound of pork. Always let it rest 20 minutes before shredding to let juices redistribute, so your pork doesn’t dry out when pulled.
5.Can I make the pulled pork ahead of time for a summer cookout or party?
Definitely—pulled pork actually tastes better when made a day ahead, as the flavors meld as it chills. Let cooked, shredded pork cool completely, toss it with half your hickory BBQ sauce, and store it in an airtight container in the fridge for up to 4 days. Reheat gently over low heat when ready to serve, stir in the remaining sauce, and assemble sandwiches fresh.
6.Won’t the pre-dressed creamy coleslaw make my sandwiches soggy?
Pre-dressed coleslaw won’t cause sogginess as long as you assemble sandwiches right before serving, and use properly toasted buns as a moisture barrier. If prepping for a crowd, keep chilled coleslaw in a separate serving dish so guests can add their own, or pat off excess loose dressing with a paper towel before piling it on the pork.
7.What’s the point of the sweet paprika, and can I swap it for smoked paprika?
Sweet paprika adds a warm, mild, earthy base note to your pork rub without adding heat, balancing the tangy hickory BBQ sauce and bright, creamy coleslaw. You can swap in smoked paprika for extra smoke, but cut the amount by half—smoked paprika has a bold, concentrated flavor that can easily overpower the other sandwich components if used equally.
8.How much hickory BBQ sauce should I mix into the shredded pork?
Start with ½ to ¾ cup of sauce per pound of cooked, shredded pork, tossing to coat evenly. Add more sauce 2 tablespoons at a time if you prefer a saucier bite. Reserve about ¼ cup of extra sauce to drizzle on top of the pork before adding coleslaw, if you want extra tang without making the pork so wet it drips down your wrists.
9.How can I adjust this recipe to make the sandwiches spicier for people who love heat?
It’s easy to dial up the heat without losing that classic smoky, tangy profile. Add ½ teaspoon of cayenne or 1 teaspoon of chili powder to your sweet paprika pork rub, or mix a few dashes of your favorite hot sauce into the BBQ sauce before tossing with pork. Offer pickled jalapeño slices on the side so guests can customize their own heat level too.
10.What’s the easiest, least messy way to shred the cooked pork shoulder?
The simplest low-mess shredding method is to use two clean forks: hold the pork steady with one, and pull meat into thin, bite-sized strands with the other, discarding any leftover hard fat or connective tissue as you go. For large batches, use a stand mixer with the paddle attachment on low speed for 30 to 45 seconds to shred pork fast.
11.What sides pair best with these sandwiches for a full Southern cookout spread?
These rich, smoky sandwiches pair perfectly with classic cookout sides that balance their bold flavors. Top picks include crispy baked potato chips, cold dill potato salad, tangy baked beans, crisp dill pickle spears, and buttery grilled corn on the cob. Stick to bright, briny, or salty sides to cut through the sweet sauce and creamy coleslaw.

Comments (19)

2 days ago

OMG this sandwich is an absolute game changer! I made this for my weekend cookout and every single person asked for the recipe. The smoky flavor is perfect, not too overpowering, and the pork was fall-apart tender after following the cook time exactly. 10/10 will be making this all summer long.

3 days ago

Really solid recipe! My only note is that I added a little extra brown sugar to the BBQ sauce because my family likes it sweeter. The cook time felt a little long for a weeknight but it was totally worth it for Sunday dinner. SO good.

1 week ago

I made this for my dorm floor potluck (used the shared kitchen’s slow cooker since I don’t have a smoker lol) and it was gone in 10 minutes. Even the guys who only eat fast food were raving about it. Total win for a broke college kid.

5 days ago

I prepped a big batch of this pulled pork ahead of a backpacking trip and it reheated perfectly over the camp stove. Piled high on a brioche bun with a little coleslaw? Chef’s kiss. Perfect hearty meal after a long day on the trail.

1 week ago

My kids loved it! My 7 year old is usually super picky about pork but he ate two full sandwiches and asked for seconds at dinner last night. I served it with baked beans and potato salad, just like my grandma used to make. Total comfort food.

2 weeks ago

Made this for the football watch party last Sunday and it was a huge hit. I will say I wish I’d added a little more paprika for extra smoke because my pellet grill runs a little mild, but that’s just personal preference. Will tweak next time!

30 minutes ago

Help! I followed the recipe exactly but my pork came out a little dry? I think my oven temp might have been running hot because my apartment oven is super old. Any tips for adjusting for that next time?

5 minutes ago

So sorry to hear the pork came out dry! For older ovens that run hot, I recommend turning the temp down 25 degrees and using an internal meat thermometer to pull the pork once it hits 195°F internal, that usually guarantees juicy, tender results every time. Hope that helps for your next batch!

2 hours ago

Game changer for my weekly meal prep! I portioned the pulled pork out into individual containers with a side of coleslaw and buns, and it lasted me all work week for quick lunches. Saved me so much money instead of grabbing takeout every day.

30 minutes ago

Wait how did you store it to keep it from getting soggy? I tried meal prepping pulled pork once and the buns got all mushy by day 3!

yesterday

I’ve been making BBQ pork sandwiches for over 40 years and this recipe is right up there with my own. The rub blend is spot on, not too salty, just the right amount of smoky sweetness. My grandkids demolished a whole platter of these when they visited last weekend.

2 hours ago

That means the world coming from someone with so much BBQ experience! So glad your grandkids loved them, nothing beats a good family meal with great food.

3 days ago

We made this for our date night in and it was delicious! We swapped the regular buns for garlic toast for a little extra crunch, which was such a good call. Only reason it’s not 5 stars is the 3+ hour cook time made us wait forever to eat, we were starving by the time it was done!

2 days ago

Oh the garlic toast swap is genius! I’m totally stealing that for my next date night, my partner is obsessed with garlic bread so that’s gonna be a hit.

1 week ago

Ran this on my offset smoker for the full 3 hours and the smoke ring was chef’s kiss. Used hickory wood per the recipe note and it gave that perfect classic smoky flavor without being bitter. Served it up with dill pickles and spicy mustard, just how I like it.

5 days ago

Love that you used an offset smoker for this! Hickory is definitely my go-to wood for classic BBQ pork, that smoke ring is always a sign you did it right. The dill pickle and spicy mustard topping combo sounds incredible.

2 weeks ago

I made this for my end-of-year teacher potluck and everyone was begging for the recipe! Even our school principal who swears he doesn’t eat pork came back for a second sandwich. Total crowd pleaser, I’m never using another pulled pork recipe again.

1 week ago

Wait are you the Jess from the elementary school in Cleveland? I was at that potluck! I’ve been looking for this recipe ever since, so excited I found it!

5 days ago

Really great base recipe! I added a couple diced jalapeños and a splash of hot sauce to the BBQ sauce to give it a little kick, and it was perfect for my taste. If you love heat, I definitely recommend that little tweak.

3 days ago

Love that customization! Adding jalapeños and hot sauce is such a fun way to kick this up a notch for spice fans, I’ll have to try that version myself next time I make these.

2 days ago

This was way too much work for a sandwich for me. 3+ hours of cooking? I don’t have time for that on a weeknight. Tasted good but I think I’ll just grab pre-made pulled pork from the grocery store next time.

yesterday

Fair! This is definitely a weekend/meal prep recipe for me too, I make a big batch on Sunday so I don’t have to cook during the week. Makes the long cook time totally worth it!

2 hours ago

Totally get that this cook time is too long for busy weeknights! If you’re short on time, you can cut the cook time down by using a pressure cooker for the pork — it cuts the cook time down to about an hour and still gives super tender, flavorful results. Worth a try if you want homemade taste without the long wait!

yesterday

OMG I was so nervous to make BBQ pork from scratch because I’ve only ever used the pre-made stuff, but this recipe was so easy to follow even for a medium-difficulty dish! The step-by-step instructions made it impossible to mess up. I served mine with homemade coleslaw on top and it was *chef’s kiss*.

2 hours ago

Wait did you make the coleslaw from a recipe too? I’m terrible at side dishes and need a good easy coleslaw to go with these sandwiches for my party next weekend!

30 minutes ago

So glad the instructions were easy to follow! We actually have a classic creamy coleslaw recipe on the site that pairs perfectly with these sandwiches, you can find it linked in the ‘serving suggestions’ section of the post. It’s super quick to throw together!

1 week ago

Solid recipe, great flavor profile. I did a 4 hour smoke on mine at 225 instead of the recipe temp to get a little deeper smoke flavor, and it turned out fantastic. My only critique is that the rub ratio felt a little heavy on the garlic powder for my taste, so I’ll cut that back next time.

5 days ago

Wait I thought the garlic powder level was perfect! I even added an extra teaspoon because I put garlic in everything, to each their own I guess lol

3 days ago

Thanks for the 225/4 hour tip! I love extra smoky pork so I’m definitely gonna try that adjustment when I make this this weekend.

3 days ago

This recipe is so easy to make gluten free! I just used my favorite gluten free brioche buns and double checked that my BBQ sauce was GF, and it turned out perfect. I’ve been missing a good BBQ pork sandwich since going GF and this totally hit the spot. My non-GF husband didn’t even notice a difference!

2 days ago

Thank you for sharing this! I’m celiac and always nervous about trying new BBQ recipes because of hidden gluten in sauces and rubs. What brand of BBQ sauce did you use?

yesterday

So happy this worked for your gluten free diet! For what it’s worth, the homemade BBQ sauce in the recipe is naturally gluten free as written, so you don’t have to worry about hidden gluten if you make it from scratch. Hope you love it!

2 weeks ago

This is officially our new go-to Sunday family dinner recipe! Three generations of my family sat around the table eating these last weekend and everyone loved it, even my 92 year old grandpa who says ‘no BBQ is as good as the stuff he had in the 50s.’ That’s the highest possible compliment if you ask me.

1 week ago

That’s such a sweet win! My grandpa is the exact same way, he turns his nose up at every new recipe I try. I’m gonna have to test this on him next time he comes over.

5 days ago

Right? There’s nothing better than a recipe that gets the older generations’ approval, that means it’s the real deal. Can’t wait to make this for my dad’s birthday next month!

5 days ago

Y’all, the leftovers from this are INCREDIBLE. I had leftover pork after my cookout and I used it to make breakfast hash the next morning with eggs and potatoes, put it on top of nachos for game night, and even stuffed it in a baked potato for lunch. So versatile, way better than just eating sandwiches every day.

3 days ago

Wait pulled pork nachos? That is such a good idea! I’m making a big batch of this next weekend specifically so I have leftovers to load up on nachos during the Sunday game.

2 days ago

Love those leftover ideas! Pulled pork is so versatile, we’ve used leftovers for tacos, omelets, and even pizza toppings before. So glad you got creative with it and enjoyed the recipe!